Integral Complex Systems

Equipment

Line 1

MIRAE MX200P

Manufacturer: South Korea

The installer is designed for high-speed installation of chip components and highly complex components with a balanced throughput of up to 15,000 components per hour. It features a single gantry with four identical high-speed heads with interchangeable pneumatic tips and one high-precision head designed for mounting a wide range of components (4HS+HP).

  • Productivity: 17,000 components/hour (0.212 sec/chip)
  • Mounting accuracy: ±0.025 mm
  • Component range: 0201 – 50mm square (90x30mm rectangle)
  • Maximum number of belt feeders (8 mm): 80pcs
  • Max. workpiece size : 410 x 460 x 5 mm (L x W x H)

MIRAE MX200

Manufacturer: South Korea

The installer is designed for high-speed installation of chip components and highly complex components with a balanced throughput of up to 24,000 components per hour. The installer features a single gantry with six identical high-speed heads with interchangeable pneumatic tips.

  • Productivity: 24000 comps/hour (0.212 sec/chip)
  • Installation accuracy: ±0.025 mm
  • Max. workpiece size: 410 x 460 x 5 mm (L x W x H)

SAMSUNG NPS510

Manufacturer: South Korea

Automatic PCB paste printer for high volume production

  • Max. workpiece size : 410 x 460 x 5 mm (L x W x H)

ESSEMTEC RO400FC

Manufacturer: Switzerland

A versatile reflow furnace for small and large series production. The RO400FC uses convection heating, the most common soldering method today, provides precise heat control at high temperatures and minimal thermal stress for sensitive electronic components, and is equipped with an integrated controller for creating and storing programmes. The width of the furnace’s conveyor allows soldering PCBs up to 400 mm wide. Large volumes of circulating air guarantee high-quality soldering of complex printed components.

  • 5 working zones
  • Width up to 400 mm
  • Soldering and polymerisation
  • Lead-free technology
Line 2

MIRAE MX400

Manufacturer: South Korea

The installer is designed for high-speed installation of chip components and highly complex components with a balanced throughput of up to 46,000 components per hour. The installer is equipped with two gantries with six identical high-speed heads with interchangeable pneumatic tips.

  • Productivity: 46,000 components per hour
  • Installation accuracy: ±0.025 mm
  • Max. workpiece dimensions: 410 x 460 x 5 mm (L x W x H)

MIRAE MX200P

Manufacturer: South Korea

The installer is designed for high-speed installation of chip components and highly complex components with a balanced throughput of up to 15,000 components per hour. It features a single gantry with four identical high-speed heads with interchangeable pneumatic tips and one high-precision head designed for mounting a wide range of components (4HS+HP).

  • Performance: 17,000 comps/h (0.212 sec/chip)
  • Mounting accuracy: ±0.025 mm
  • Mounting range: 0201 – 50mm square (90x30mm rectangle)
  • Maximum number of belt feeders (8 mm): 80pcs
  • Max. workpiece size: 410 x 460 x 5 mm (L x W x H)

DESEN HITO

Automatic printer for applying paste to printed circuit boards for high-volume production

SEHO GOREFLOW 2.3

Manufacturer: Germany

The versatile convection melting furnace for small and large batch production.

Additional equipment

MECHATRONIKA M20

The company has three Mechatronika M20 installers, which are used for small-scale PCB assembly.

  • Productivity: 1000 – 2500 boards per hour
  • Installation accuracy: ±0.15 mm
  • Component range: 0603 – PLCC84
  • Maximum number of belt feeders (8 mm): 64pcs
  • Max. workpiece size (L x W x H): 590 x 310 x 5 mm

AOI SYSTEMS

The AOI Systems automated optical inspection system is designed to check the correct installation of elements on a printed circuit board.

DDM NOVASTAR SPR-20

The DDM screen printing device Novastar SPR-20 (USA) is designed for applying solder paste or glue to printed circuit boards by screen printing through metal templates or mesh stencils.

KLN ULTRASCHALL

The ultrasonic cleaning system KLN Ultraschall (Germany) is an equipment for cleaning printed circuit boards from flux residues, solder paste and other contaminants using ultrasound. It is used for both pilot and large-scale production.

ERSA

The ERSA Digital 2000 single-channel antistatic microprocessor soldering station with digital temperature control in the range of 50-450°C is equipped with ChipTool thermal tweezers with low-inertia ceramic PTC+ heaters. It is used for precise, fast, non-damaging dismantling of a wide range of SMD components – from 0201 chip to PLCC and QFP

The professional soldering station ERSA Analog 60 is equipped with a universal ErgoTool soldering iron with a low-inertia ceramic heater and a long-life tip and has a smooth temperature control in the range of 150°C-450°C.

The stations are 100% anti-static and meet MIL SPEC/ESA specifications.

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